PCD Tool Repair Services
We offer complete PCD repair services for both our tools and those from other manufacturers. Each tool is restored to the highest standards of quality to maximize performance and extend its lifespan. Our services include both retipping and rebuilding. Retipping involves removing the original diamond and brazing a new one in place, while rebuilding reuses the existing diamond by carefully shimming it forward to restore cutting geometry.
We have repaired the tools from the following manufacturers:
Kennemetal, Sumitomo, Mitsubishi, Iscar, and many more!
What Is PCD Tooling and How Can it Help?
Polycrystalline Diamond (PCD) tools have been a staple piece of the manufacturing industry for over 40 years. These PCD Diamond Tools increase machine efficiency and durability with their abrasion-resistant material. The unique structure of PCD allows it to withstand high temperatures and pressures, which are common in industrial applications. This durability translates to longer tool life and reduced frequency of replacements, providing significant cost savings. No matter the size or complexity of your industry, PCD Tools can help you save both time and money.
Moreover, our tools are designed with the user in mind. We incorporate feedback from clients and industry tests to continuously improve our product offerings. If you have specific requirements or challenges, we welcome the opportunity to collaborate and develop custom solutions tailored to your projects. When you contact National Diamond Tool & Coating, we can discuss the needs of your business and get right to work on creating a PCD Tool that will perfectly match your needs.
PCD Diamond Tools are composed of diamond particles that are infused into a metallic binder to create one of the most abrasion-resistant and durable materials in the metal and composite industry. This innovative manufacturing process ensures that each tool is not only tough but also versatile, enabling it to perform well across various materials, including composites, metals, and plastics. You can rest assured that your PCD Tool will be built to last and will cut your products with precision and ease. Additionally, PCD Tools are offered in a variety of forms and quality grades, catering to the specific needs of different applications and industries.
When you contact National Diamond Tool & Coating, we can discuss the needs of your business and get right to work on creating a PCD Diamond Tool that will perfectly match your needs.
We pride ourselves on our commitment to your needs and create each tool specifically for you. Our reputation is built on trust and satisfaction, which is why we go above and beyond in our services. If your tool needs any repairs or additional services, one of our customer service experts can easily go over your options to ensure your satisfaction. We understand that timely support is essential, which is why we offer quick turnaround times for repairs and modifications, helping you minimize downtime.
Why Contact National Diamond Tool & Coating?
To get the best results from your PCD Diamond Tools, it’s essential to use the correct speeds and feeds. This not only ensures optimal performance but also extends the life of the tool. We provide detailed guidelines for different applications, helping you determine the best settings for your specific needs. Our commitment to ongoing support means you can always reach out for advice on optimizing your processes.
When you partner with us, you’re not just getting a supplier; you’re gaining a strategic partner in your manufacturing journey. Our expertise in PCD Diamond Tools allows us to offer insights that can help you optimize your operations and improve your bottom line. We invest time in understanding your business needs to provide tailored solutions that enhance your productivity and efficiency.
Put our skills and craftsmanship to the test when you reach out to National Diamond Tool & Coating. We look forward to forming a lasting relationship with all of our clients and providing them with the tools they need to succeed. With our experienced team and extensive product line, we can handle projects of any scale. To learn more about our PCD Diamond Tools and services, give us a call at 440-892-7877. We are here to assist you with all your PCD Diamond Tool needs.
Recommended Speeds & Feeds
| PCD Material | Speed (SFM) | Feed Rate (IPR) | Depth of Cut (INCH) | CBN Material | Speed (SFM) | Feed Rate (IPR) | Depth of Cut (INCH) | |
|---|---|---|---|---|---|---|---|---|
| Aluminum | 3000-5000 | .005-.008 | .005-.020 | Carbon Steel | 200-500 | .008 MAX. | .020 MAX. | |
| Aluminum (5-8% SI) | 4000-6000 | .010-.020 | .005-.020 | Bearing Steel | 200-500 | .008 MAX. | .020 MAX. | |
| Aluminum (8-12% SI) | 3000-5000 | .005-.015 | .005-.020 | Alloy Steel | 200-500 | .008 MAX. | .020 MAX. | |
| Aluminum (14-18% SI) | 1000-3000 | .002-.010 | .003-.015 | Die Steel | 160-350 | .008 MAX. | .020 MAX. | |
| Copper | 750-1500 | .003-.008 | .005-.020 | Tool Steel | 160-350 | .008 MAX. | .020 MAX. | |
| Bronze | 1000-1250 | .003-.008 | .005-.020 | High Tensile Cast Iron | 200-500 | .060 MAX. | .100 MAX. | |
| Brass | 2000-4000 | .003-.010 | .005-.020 | Chilled Cast Iron | 130-260 | .032 MAX. | .100 MAX. | |
| Babbit | 800-1200 | .003-.010 | .005-.020 | Grey Cast Iron | 1000-2600 | .020 MAX. | .040 MAX. | |
| Carbon | 500-1000 | .005-.015 | .005-.030 | Powdered Metal | 500-650 | .016 MAX. | .120 MAX. | |
| Glass Fiber | 750-1000 | .001-.010 | .001-.002 | Inconel | 500-650 | .006 MAX. | .125 MAX. | |
| Carbon Composites | 500-2000 | .005-.015 | .010-.100 | Rene 41 | 500-650 | .006 MAX. | .125 MAX. | |
| Sintered Carbide | 30-50 | .004-.006 | .0005-.005 | Rene 77 | 450-550 | .006 MAX. | .015 MAX. | |
| High Aluminum Ceramics | 1200-2400 | .001-.004 | .0005-.005 | Incoloy | 750-900 | .006 MAX. | .125 MAX. | |
| Wood and Composites | 8000-13000 | .010-.100 | .010-.100 | Monel | 550-650 | .006 MAX. | .125 MAX. | |
| Stellite | 550-650 | .006 MAX. | .125 MAX. | |||||
| Colmonoy | 550-650 | .003 MAX. | .125 MAX. | |||||
| Waspoloy | 550-650 | .003 MAX. | .060 MAX. |











